Casting Instructions - Learn how to cast your bullets.
 
     
     
 
Loading Notes
The following is what we do to work up a load. We don’t guarantee that our techniques will work for you.
 
 Bullet
     
Ordering the right size bullet
     
- When I want to shoot a .458 bullet, I make a bullet just short of .459 and size it in a .458 sizer. This gives me a perfectly round bullet. This helps me control neck tension. I feel that correct neck tension is one of the most important requirements of a load that shoots well.
     
- The bore riding portion of the bullet we use is .001” to .002” under the bore diameter. This helps the cartridge load easily when the bore is fouled.
     
Casting Bullets
     
- I use a ladle to pour my bullets.
     
- I use a 30-1 alloy. My lead pot holds about 35 lbs. of alloy.
     
- I cast bullets at 750 degrees and heat my mould up before I cast in it.
     
Weighing bullets
     

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We weigh the bullets to within 1/10 of a grain and sort them into groups within 1/10 of a grain.
     
 Lube
     
I lube my bullets in a luber sizer.
     
 Brass
     
I prepare my brass by making the primer pockets uniform inside & out. I clean the inside of the neck of the brass with a bronze brush.
     
I size and expand my brass to .001” to .002 “smaller than my bullet size, which gives me the correct neck tension.
     
 Primers
     
We try several primers when we work up a load. Some primers work better with some powders than other powders. We test black powder, primer, and compression combinations until we find a load that shoots well. We shoot groups of 12 or more shots over a chronograph and use wind flags to identify wind changes.
     
 Powder
     
We try different black powders to find the powder that works best with the bullet, primer, & compression combinations.
     
The powder is weighed to 1/10 of a grain on an electronic scale.
     
A 24” drop tube is used to pour the powder into the cartridge.
     
 Wads
     
We use Walter’s vegetable fiber wads. I also place a newspaper wad between the bullet & the other wads.
     
 Seating Depth
     
I start out with a load in which the bullet just touches the rifling. The loads that I am shooting now are jumping up to .01” before they contact the rifling.
     
I don’t index the bullet into the case or the cartridge into the rifle.